Reactors for solution preparation

Purpose

Used for dispersing and mixing chemical and biological products, lubricating oils, all kinds of resins and production materials (various pastes and liquids: adhesives, pesticides, etc.).

Design

By design, reactors are divided into open type with a flat lid, open flanged type and closed type.

By pressure: atmospheric, negative pressure, positive pressure, and positive-and-negative pressure reactors.

By heating and cooling: with a heating or cooling jacket, or without a jacket.

Materials: carbon manganese steel, stainless steel, nickel alloy and other composite materials.

Applications

A reactor is an atmospheric-pressure vessel used in the petroleum, chemical, rubber, pesticide, dye, pharmaceutical, food and other industries.

AT Engineering supplies spare parts for reactors of various types:

  • custom stainless steel or plastic agitators;
  • mechanical seals;
  • gear motors;
  • electric drives;
  • SIP cleaning units;
  • level sensors;
  • clamp connections;
  • washing heads;
  • reactor lids;
  • sight glasses;
  • samplers;
  • clamp gaskets in various materials;
  • product transfer hoses (including clamp or DIN-coupling crimped);
  • automation systems.

AT Engineering specialists can also provide:

  • software;
  • reactor modernisation.

Operation

Driven by the drive unit, the agitator rotates and creates several types of mixing — shear and diffusion.

The condenser unit (distillation column, vertical condensers, horizontal condensers, water separator) can be used with a vacuum system to collect or discharge solvents evaporated during heating.

The heating system includes a water heater, oil heater, boiler, etc.

The cooling system includes water, tanks, cooling towers, chillers, etc.